The LineView Solutions team is passionate about making sure clients get results. They believe that installing a real-time data system is just the start – their job is to ensure payback. By working with client’s teams they will implement cutting edge monitoring solutions with the processes to improve OEE and get real long term results.
Proven ROI and results
up to 20% < 24 months
6% across installations
savings alone
quality improvements
OEE system return on investment opportunities
Overtime ReductionOver one year, the opportunities for savings from overtime reduction are equivalent to £67K
Overtime Reduction | Example
Based on a 3% increase of OEE from 55% to 58%
Assumptions made in example 1 running weekends overtime
Running greater than a 5×3 shift patter on weekend overtime
Total of 8 people / shift – including process/services/flt/technician etc.
Paying average of £15/hr – including total cost to business
3% increase in OEE is equivalent to 5.5 increase in output from 55%
5.5% increase saves 9.24 hours
Weekend shifts saved 1.155
Total saving based on improvement £921.00
This does not include other overhead savings
Services savings – boilers, compressed air, water etc.
Over one year based on running 35 weekends savings are equivalent to Savings £67,235
HideLabour SavingsOver one year, the opportunities for savings from labour reduction are equivalent to £57K
Labour Savings | Example
Based on a 3% increase of OEE from 55% to 58%
Assumptions made in example 2 – labour can be shifted into other areas
Labour flexibility to allow savings to be realised
Total of 8 people / shift – including process/services/flt/technician etc.
Paying average of £15/hr – including total cost to business
3 percent increase in OEE is equivalent to 5.5% increase in output from 55%
5.5 percent increase saves 9.24 hours
Shifts saved 1.155
Total saving based on improvement £1,280.66
This does not include other overhead savings
Services savings – boilers, compressed air, water etc.
Over one year based on running 45 weekends savings are equivalent to Savings £57,630
HideOutput IncreaseOver one year, the opportunities increased profit via an increase in output is equivalent to £112K
Output Increase | Example
Based on a 3% increase of OEE from 55% to 58%
Assumptions made in example 3 – running 5 day week – can sell whatever is produced
Line speed 30,000 bph – 24 bottles / pack
Annual volume output increase
Based on 50 wks/annum
Before
120 hours at 30,000bph, in 24 pack at 55% OEE
4,125,000 cases per annum
After
120 hours at 30,000 bph, in 24 pack at 58% OEE
4,350,000 cases per annum
225,000 Increase in cases per annum
