Sustainability
August 27, 2024

Enhancing brewery efficiency at AB InBev Wuhan

Goals achieved
Efficient maintenance and capital spending goals acheived
Top 3
in global efficiency
Challenge

Improving operational consistency and uptime at a key brewery in Wuhan

The world’s largest brewer, AB InBev, recommended LineView™ to their Chinese bottling plant based in Wuhan to solve the company’s inefficiencies.

  • Increase line efficiencies and reduce downtime.
  • Optimise management time: rapid and consistent decision-making.
  • Reduce machine operator interventions: increase productivity, and reduce labor requirements.
  • More effective use of maintenance and capital spending.
Solution

Lineview delivers real-time data and standardised performance management

To address these challenges, the Wuhan brewery implemented LineView as their central production monitoring system. LineView provided site teams with real-time data and a clear visual interface that highlighted critical areas of inefficiency. The solution allowed the brewery to focus on key performance drivers and establish consistent routines for performance reviews, enabling more effective decision-making and faster corrective actions.

Streamlined Meetings and SIC

LineView optimizes Short Interval Control (SIC) reviews and shift handovers by providing all necessary information on a single page. This allows the team to quickly plan actions, conduct efficient reviews every four hours, and escalate unresolved issues within 24 hours.

Sustained Change

Through improved routines such as the implementation of Lineview’s IFA Methodology (Information x Focus x Action), the team at the Wuhan operation has achieved sustained changes and surpassed their original improvement goals across production departments.

" Lineview enables us to make our maintenance and PM plan more targeted, greatly improving the equipment reliability. It is an extremely flexible tool that delivers long term sustainable results. All done automatically with the click of a button." - Shiming Tu, Maintenance Supervisor, AB InBev Wuhan
Results

Significant efficiency gains and better uptime at the Wuhan brewery

The team has not only replaced manual recording of plant events, Budweiser Wuhan International Brewing Company Limited now understands their True Causal Loss using LineView.

Reduced maintenance and capital spending

The maintenance team accomplished their goal of a more effective use of maintenance and capital spending. Lineview transformed the maintenance and PM plan to be more targeted, greatly improving equipment reliability.

Better time management and shift handovers

Actionable data from LineView offers the team leverage to plan management routines. For example, the team now carry out a SIC review every four hours and the system provides all the information they need on one page to create an action plan based on the opportunities.

Reduction in downtime

AB InBev Wuhan has significantly reduced Production Down Time (PDT) making them one of the top 3 in terms of efficiency across the group globally.

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What Our Customers Say

The Results Speak for Themselves

From single sites to global networks, here's what happens when beverage plants stop guessing and start acting on the right data.

“The tool makes it much easier to understand what’s happening on the production line in real time. It’s very user-friendly, so both operators and leadership can quickly see performance and identify issues. It’s been a solid support in driving awareness and improvements across the line.”

Carlos Hurtado
Continuous Improvement Lead, Coca-Cola Southwest Beverages

“Before Lineview, we could not capture short stoppages. Now every stoppage is recorded automatically, giving us reliable data for analysis and decisions.”

Dominika Nowak
Performance & Digital Manager, Danone Europe

“It is not just the tool but the support around it that makes the difference.”

Helen Hume
Bottling Area Leader, William Grant & Sons

“This has helped us realise that we can improve beyond what was done decades ago. It has opened our eyes to areas that were in front of us the whole time, we just could not see them.”

Justin Koester
Senior Director of Factory Operations, Keurig Dr Pepper

“We wanted more than a vendor; we needed a strategic partner. Lineview had the enabling technology and deep operational expertise to support our transformation. Their team guided us through critical change management and helped us embrace new concepts to truly transform our business.”

Pavlos Sepetas
Operations & Technology Director, Vikos

“Applying Lineview to our lines, along with the support of the customer success team, has highlighted exactly where to pinpoint our efforts. We’ve really got to the heart of long-standing concerns and were able to mobilise the business with clear, unambiguous information.”

Tony Forrest
National Manufacturing Manager, Coca-Cola Europacific Partners