OPERATIONAL ROI YOU CAN BANK ON

Bottling line performance averages an uplift of 5-8%, just 6 months after implementing LineView™.

The LineView Solutions team is passionate about making sure clients get results. They believe that installing a real-time data system is just the start – their job is to ensure payback. By working with client’s teams they will implement cutting edge monitoring solutions with the processes to improve OEE and get real long term results.

Proven ROI and results

01.
Efficiency improvements
up to 20% < 24 months
02.
Average improvement of
6% across installations
03.
ROI on logistics - based
savings alone
04.
Consistent yield and
quality improvements
Proven ROI and results

OEE system return on investment opportunities

Overtime Reduction

Over one year, the opportunities for savings from overtime reduction are equivalent to £67K


Overtime Reduction | Example

Based on a 3% increase of OEE from 55% to 58%
Assumptions made in example 1 running weekends overtime

Running greater than a 5×3 shift patter on weekend overtime
Total of 8 people / shift – including process/services/flt/technician etc.
Paying average of £15/hr – including total cost to business
3% increase in OEE is equivalent to 5.5 increase in output from 55%
5.5% increase saves 9.24 hours

Weekend shifts saved 1.155
Total saving based on improvement £921.00
This does not include other overhead savings
Services savings – boilers, compressed air, water etc.


Over one year based on running 35 weekends savings are equivalent to Savings £67,235

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Labour Savings

Over one year, the opportunities for savings from labour reduction are equivalent to £57K


Labour Savings | Example

Based on a 3% increase of OEE from 55% to 58%
Assumptions made in example 2 – labour can be shifted into other areas

Labour flexibility to allow savings to be realised
Total of 8 people / shift – including process/services/flt/technician etc.
Paying average of £15/hr – including total cost to business
3 percent increase in OEE is equivalent to 5.5% increase in output from 55%
5.5 percent increase saves 9.24 hours

Shifts saved 1.155
Total saving based on improvement £1,280.66
This does not include other overhead savings
Services savings – boilers, compressed air, water etc.


Over one year based on running 45 weekends savings are equivalent to Savings £57,630

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Output Increase

Over one year, the opportunities increased profit via an increase in output is equivalent to £112K


Output Increase | Example

Based on a 3% increase of OEE from 55% to 58%
Assumptions made in example 3 – running 5 day week – can sell whatever is produced

Line speed 30,000 bph – 24 bottles / pack
Annual volume output increase
Based on 50 wks/annum

Before
120 hours at 30,000bph, in 24 pack at 55% OEE
4,125,000 cases per annum

After
120 hours at 30,000 bph, in 24 pack at 58% OEE
4,350,000 cases per annum
225,000 Increase in cases per annum


Based on making 30p per case Increased profit £112,500

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